Why Aseptic Filling Equipment Manufacturers Need RFID Integration
Aseptic filling systems are critical for pharmaceuticals, biologics, and nutraceuticals, but manufacturers face significant challenges:
- Contamination Risk: Human manipulation during batch tracking can lead to sterility breaches.
- Traceability Gaps: Manual records do not meet FDA 21 Часть CFR 11 or EU Annex 1 требования к.
- Product Recalls: Mislabeled vials or syringes can result in millions of dollars in fines and reputational damage.
RFID Integration solves these challenges by:
- Automating batch tracking without human intervention.
- Ensuring 100% data accuracy for easy audits.
- Reduces contamination risk with contactless identification.
RFID Integration Helps You Gain Competitive Advantage:
- Provides GMP-compliant, future-proof, embedded RFID systems.
- Providing solutions that reduce the risk of customer recalls and high charges.
How RFID integration with aseptic filling works:
1.Hardware setup:
- RFID метки: embedded in bottle stoppers, caps or inner packaging (Например. syringes).
- RFID-считыватели: mounted outside the isolator or integrated into the rotary filler.
- Control system: integrating RFID data with PLC (Например. Siemens S7-1500) via OPC UA.
2.Data flow:
- During the filling process, RFID tags encode batch data.
- After filling, the reader scans the tag to verify accuracy and updates the MES database.
- If there is a mismatch (Например. wrong expiration date), an alarm is triggered.
3.Software integration:
- Middleware: Siemens RF650R or Honeywell Forge synchronizes RFID data with MES.
We can provide:
Autoclavable high temperature RFID tags: withstand repeated sterilization.
Cost-effective RFID solutions for aseptic filling: Reduce mislabeling costs by 60%.
RFID for BFSE machines: Ultra-micro tags for micro-ampoules.
Aseptic RFID tags for pharmaceutical packaging
UHF RFID tags for cleanroom environments
Ready to upgrade your aseptic filling system?
We help equipment manufacturers achieve the highest levels of sterility and compliance. Свяжитесь с нами:
- Test our autoclave- and cleanroom-validated RFID tags for free.
- Get a customized ROI analysis based on your needs.
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FAQs
Q: How can you ensure that RFID tags do not interact with the drug product?
A: Use biocompatible tags that meet USP <87> и <88> standards.
